Laboratory assistant

Primary Packaging Assessment

Primary Packaging Assessment

More than 20 years of experience

Thorough testing of DS, formulation and primary packaging material

Scientific expertise

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Primary Packaging Assessment

Specialized primary packaging is crucial for preserving the stability, sterility, and potency of complex biopharmaceuticals, as contamination and product degradation pose significant challenges and risks. The choice of packaging material and type depends on the drug's form and composition. Pharmaceuticals are vulnerable to external conditions that can cause chemical changes or degradation if not properly protected, especially when exposed to water vapor and oxygen. Whether you are making an initial selection, changing packaging material, e.g. from vials/bags to syringes, or experiencing challenges with your container, Leukocare supports your drug product development evaluating your primary packaging for:


  • Compatibility with the drug product

  • Barrier properties and the permeation rate of factors like moisture, oxygen, and light

  • Container Closure integrity throughout shelf life

  • Sterility Assurance

  • Extractables and leachables testing

  • Physical and mechanical properties

  • Aging studies via accelerated or real-time stability testing

Primary Packaging Assessment expertise


Leukocare has many years of scientific experience in identifying the optimal packaging strategy. The compatibility of container closure system, DS, and formulation is essential for stability. Our services cover the assessment of available primary packaging and container closure system solutions, the ability to test the drug substance in the formulation buffer and the entire drug product for stability reduce the risk of potential problems. We address suitability of buffers by measuring fragmentation, aggregation, size variants, charged variants, impurities as well as adsorption to surfaces and syringeability, among others. Our formulation expertise is a significant advantage as we can already address potential packaging issues during formulation. Later on in your development process, we can also offer in-use stability studies for example, compatibility with a syringe or infusion set during administration, which could increase the likelihood of clinical and commercial success.

Market research
  • Identify potential container closure systems

  • Container closure risk assessment

Compatibility/Functionality
  • Product-specific risk assessments

  • Adsorption

  • Break lose / gliding force

  • Spiking studies (e.g, silicon, tungsten)

Pre-formulation studies
  • Feasibility studies for DP stabilization

Stability studies
  • Real-time, intermediate and accelerated stability storage & testing

  • Long-term stability studies (non-GMP)

  • In-use stability studies (non-GMP)

  • Extractables/Leachables

Interested in Molecular Modeling to understand the cQAs of your product?

Laboratory assistant

Interested in Molecular Modeling to understand the cQAs of your product?

Laboratory assistant

Interested in fill and finish services for non-clinical tox studies?

Laboratory assistant

FAQ

Which molecule classes do you work with most often?
What is SMART Formulation® and how does it differ from classic screening?
How long does a typical formulation project take?
Can you supply non-GMP material for pre-clinical studies?

FAQ

Which molecule classes do you work with most often?
What is SMART Formulation® and how does it differ from classic screening?
How long does a typical formulation project take?
Can you supply non-GMP material for pre-clinical studies?

FAQ

Which molecule classes do you work with most often?
What is SMART Formulation® and how does it differ from classic screening?
How long does a typical formulation project take?
Can you supply non-GMP material for pre-clinical studies?